Company: Loewer

Model: 4TD

Metal surface grinding machine 

The LOEWER DiscMaster4TD is a high-performance grinding and edge processing machine with rotating discs, designed for deburring, edge rounding, oxide removal and finishing in a single pass. Its unique technology, combining continuous rotation and sharp disc oscillation, ensures a uniform 360° result on the inner and outer edges of each piece, regardless of its direction or shape.

Main features

  • Four cylindrical discs (two at the inlet and two at the outlet), which oscillate and rotate over the transported workpiece for complete processing from all sides.
  • Continuous deburring and rounding processing in a single pass, reducing cycle time and increasing productivity.
  • Uniform tool wear regardless of the size or position of the workpiece on the conveyor belt.
  • Wide range of spare discs and abrasive materials, allowing adaptation to different materials — such as steel, stainless steel and aluminum — as well as different finishing requirements.

Technology

The DiscMaster4TD technology is based on a quadruple of discs that move horizontally and oscillate along the full width of the conveyor belt, achieving 360° access to all internal/external edges and geometries in one pass. The balance between rotation and oscillation leads to a consistent finish without intense forces on the part, reducing the risk of deformation.

The machine can be equipped with special tools for oxide cleaning, spark/spark removal or the production of non-directional orbital finishes, offering flexibility in applications with different requirements. 

Scope of application

The DiscMaster4TD is suitable for:

  • deburring and rounding after laser, plasma or waterjet cutting, as well as drilling/stamping.
  • processing of 3D drilled parts with complex geometries.
  • removal of oxides and surface layer interferences on sheet metal or components.
  • non-directional finishing for high-quality appearance and improved preparation before painting or welding. 

 

Technical specifications

  • Active working widths: ~1000mm, 1500mm, 2000mm.
  • Minimum workpiece size: ~20mm × 20mm.
  • Material thickness: ~0.3mm – 70mm (up to 100mm with appropriate tools).
  • Materials processed: steel, stainless steel, aluminum.

The DiscMaster4TD offers an efficient, uniform and flexible solution for the industrial final finishing of metal parts, combining high performance, low operating costs and wide adaptability to different production requirements.

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